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600-1000pcs Per Hour Paper Egg Tray Machine Line pulping system
Hydrapulper , Pulp pump , Waste water pump , Air compressor , agitator .
600-1000pcs Per Hour Paper Egg Tray Machine Line forming system
1 set of reciprocating forming machine, High pressure washer ,Vacuum pump , PLC auto control cabinet. One piece of forming platen and transferring platen equipped. Platen size: 750*400mm. It can be mounted 2sets of 30-cell egg tray mold on the platen (2pcs/cycle). Cycle time: 15-20 seconds/cycle.
600-1000pcs Per Hour Paper Egg Tray Machine Line Features
Occupation: about 530m2.Requirement for the
Workshop: height ≥4.5m, width≥12m, length≥30m.
Total power for the production line: 97KW.
Workforce for the egg tray machine: 2 people/shift.
2. Easy operating with stable structure
Small egg tray machine pulping system
Hydrapulper , Pulp pump , Waste water pump , Air compressor , agitator .
Small Egg tray machine forming section
High pressure washer ,Vacuum pump .
Small egg tray machine drying system
Natural drying or cart drying in brickkiln
Main equipment
Pulping system
Main equipments: Main equipments:pulper,1.7m3,22kw; vibration screen,1m2,3kw ;mixers; pulp pumps; water pumps; control cabinet and etc.
Forming system
Included one set of forming machine; vacuum auto drain system and auto control cabinet. One piece of forming platen and transferring platen equipped. Platen size: 750*400mm. It can be mounted 2sets of 30-cell egg tray mold on the platen (2pcs/cycle). Cycle time: 15-20 seconds/cycle.
Drying system
Outline dimension: 16000*2950*3600mm; single layer conveying chain, two burners of French or Italian brand. The energy for option: LPG, GAS, diesel oil. Equipped with auto control cabinet.
Subsidiary Equipments
Vacuum pump, Vacuum pump, 30kw, one set; air compressing system: air compressor (15kw, 1set), air dryer, air filter and air storage tank.
Features
Occupation: about 400m2.Requirement for the
Workshop: height ≥4.5m, width≥12m, length≥30m.
Total power for the production line: 97KW.
Workforce for the egg tray machine: 2 people/shift.
Capacity
Type of products | 30-cell egg tray | 12-cell egg carton/box | 10-cell egg carton/box | 6+6-cell egg carton/box | 6-cell egg carton/box | Fruit tray | Cup carrier |
capacity (PCS/HR) | 800 | 800 | 800 | 800 | 1600 | 800 | 800 |
Consumption list
SL | DESC | Consumption per hour | Remark |
1. | Waste paper | 100 KG | / |
2. | Electricity | 28 KW(airing) | 32KW(dry by drying plant) |
3. | Water | 200 KG | / |
4 | Coal | 80 KG | Choose one |
0# diesel oil | 20-30 KG | ||
Natural gas | 20-30 m³ | ||
5. | The calorific value of the fuel | Coal (6000) K CARL | Energy consumption calculation is based on these date. |
Diesel oil (10000)K CARL /KG | |||
Natural gas (8000)K CARL/m³ |
Fully Atutomatic Rotary Forming Machine
The fully automatic rotary forming machine line is for medium and large capacity production, such as 2000pcs/hr, 3000pcs/hr, 3600pcs/hr, 4000pcs/hr, 5000pcs/hr, 6000pcs/hr, etc for choice.
There are some kinds of specification of 2 face platens, 4 face platens, 6 face platens, 8 face platens and other specifications for the rotary machine; and single layer drying line and multi-layer drying line for choose. The drying line can use diesel oil, LPG, natural gas, coal, charcoal and steam heating, etc.
Full Automatic Rotary Forming machine production line Specification
Capacity | Pulping Machine Parameter | Forming Machine Parameter | Drying Line Parameter |
2250pcs/hr | Effective Volume 2m3 Power 30kw | two-Face forming platens, one-face transferring platen. Mold Platen Size 1200×440mm | Dimension 11100×1530×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
3000pcs/hr | Effective Volume 3m3 Power 30kw | Two-face forming platen, one-face transferring platen. Mold Platen Size 1500×440mm | Dimension 11100×1880×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
3600pcs/hr | Effective Volume 3m3 Power 30kw | Two-face forming platens, one transferring platen. Mold Platen Size 1800×440mm | Dimension 11100×2230×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
5000pcs/hr | Effective Volume 3m3 Power 55kw |
Four face forming platens, one transferring platen. Mold platen size: 1500×440mm | Dimension 14800×1880×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
6000pcs/hr | Effective Volume 3m3 Power 55kw |
Four face forming platens, one transferring platen. Mold platen size: 1800×440mm | Dimension 14800×2230×2550mm Energy: Natural Gas/LPG/Coal(Steam/Thermal Oil) |
Description: The production line capacity isbased on the 30 cell egg tray. (Mold size: 300×290mm, weight: 70g) For different capacity and other products of the production line, it can be customized according to clients' requirement. |
The Advantages of Paper Pulp Molding Production Line
1. Waste paper Recycling with low cost
Its raw material are any kind of papers, like wasted newspaper, carton, printers or leftover bits in paper mill, convenient to collect with low cost. The cost of pulp molding product is much lower than EPS products.
2. Best environmental protection:
non-environmental pullution during the whole process of production, utility and waste treatment: no waste water consumption with water recycling, no waste materials with waste paper recycling, and non-environmental pullution.
3. Recycling use
low recycling cost and it can be used repeatedly. Biodegradable as vegetable fiber during one or two month. The finished products can be stacked, space-saving.
4. Good Market prospect
There is a restriction in developed country such as Europe, America ans Japan for importing EPS products, and advocate the use of enviromental packaging materials, encourage for Eco-package replaced of EPS packages in order to reject white pollution.
5. Good Performance.
Anti-shack, anti-static electricity, better efficiency than EPS, PS and PVC products.
Application
The machine mainly produce large quantity and easy structure pulp products such as egg tray, egg carton,fruit tray, fruit tray, coffee cup tray, medical tray and so on.
Applicable industries: poultry, animal husbandry, agriculture, carton production industry, printing industry, paper industry, etc.
FAQ
1.What kind of material we can use as the material?
Any kinds of waste paper or used paper products like old newspaper,magazines,books, used boxes, abandoned cartons etc, and easy to collect the raw materials.
2.What kind of Fuel can be used for the whole production line?
Generally the fuel is coal,natural gas,dieseal oil.
3.What kind of products can be made by this machine?
All paper product trays and cartons like paper egg tray,egg carton,egg box,fruit tray,bottle tray, plate and tableware, electric product packing, disposable tray, shoes tray etc.
Contact
Amy
Tel/Wechat/Whatsapp: 86-15675295837
Email: lucy@zhmachines.com